There is no maintenance required for these transmissions. In fact, the 8hp transmission is so good from a performance standpoint that it is used in the bmw m235ir race car in place of a manual, dual clutch, or. An introduction to the zf 5hp24 transmission control. Bmw manual transmission 23001434485 s5d 320z thmw zf. Download file pdf zf tech guide 5hp18 zf tech guide 5hp18 how to change your vehicles serpentine belt, tensioner, and idler pulley proper belt tension is. Bookmark file pdf zf transmission repair manual free zf transmission repair manual free which motor oil is right for my vehicle. Zf 6hp26 transmission upgrades nizpro turbocharging. I have a bmw motorcycle and have a device called a gs911 which allows me to perform service, reset errors, read all the actuals, and reset the transmission adaptations.
Bmw 8hp transmission fluid change in just 4 minutes youtube. The new powertrain consists of the jaguar designed aj26 v8. Zf bmw 6hp19, 6hp26, 6hp32 automatic transmission functional descriptions. Sep 22, 2015 this episode demonstrates the components and operation of the zf 8hp 8speed automatic transmission used in select chrysler, jeep, dodge, hellcat, and other brands of vehicles.
Oil pan with filter, oil pan gasket, filter oring, drain plug. Table of contents e90 automatic transmission ga6hp19z. Zf 5hp19 automatic transmission spare parts catalog. When i look at it some of the images towards the end of the doc dont show. Follow indication gear in the instrument cluster, start the engine and release the parking brake. Step 1 dmode is imperative and doesnt take that long. Audi 95current, a4, a8, audi 97current, a6, porsche boxter 19961997 vw passat 96current this transmission is manufactured in germany by zf and carries the designation zf5hp19 the zf5hp19 series is an electronically controlled, five speed automatic transmission with a lockup. This repair manual is presented in pdf format, includes 2 pages. A5s360r a5s390r gm transmission 20nm 15 ftlb a5s325z zf transmission 35 nm 26 ftlb section 3 refilling the transmission with fluid refilling the bmw e46 five speed transmission is a two step process. Step 2 mmode isnt as critical as step 1 so not doing it might require a little longer of a self learn process, which translates to a longer time that you might experience a little rougher shifts. Bmw zf 4hp22 repair manual thank you for downloading bmw zf 4hp22 repair manual. This diy applies to most zf 6hp transmissions found in e60, e90, e92, e65, and some other makes. Bmw ga8hp45z ga8hp70z automatic transmission service kit zf. The transmission oil pan on this zf tapers toward the drain, so place your level on the lip of the oil pan, parallel to the base of the transmission, as were doing here.
The zf 6 has two significant generations, the 20022005, zf 6hp19, 26, 32 and the 2006 to current 6hp21, 28, 34. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. Set the selector in position d, press the accelerator pedal. The oil does not have to be changed until it has been in use for ten years. Plate oilpan and oilfilter 2 zf part number name gearbox customer plate oilpan and oilfilter 2 1070 203 010 oilpan 6 hp 32 bmw 0501 2 359 filter 1068 301 011068 301 017 sealing 1070 203 008 oilpan 6 hp 32 a vw 0501 212 974 filter 1070 303 009 sealing 1071 203 038 oilpan 6 hp 19 a audi, vw 0501 212 401 filter 1071 303 006 sealing. Zf 5hp30 automatic transmission spare parts catalog. How to port ecu tasks and basic software to windows pc with reasonable effort, so that key development tasks can be performed on a pc, without the need of accessing real hardware such as vehicle prototypes, test rigs or hil facilities. If you have a zf transmission in your bmw, do not buy into bmws lifetime fill claim. Jan 12, 2018 in fact, the 8hp transmission is so good from a performance standpoint that it is used in the bmw m235ir race car in place of a manual, dual clutch, or sequential transmission. Information about transmission zf 5hp24 automatic gearbox zf 5hp24 was developing on the basis of fourspeed automatic gearbox. Plate oilpan and oilfilter 2 zfpart number name gearbox customer plate oilpan and oilfilter 2 1070 203 010 oilpan 6 hp 32 bmw 0501 2 359 filter 1068 301 011068 301 017 sealing 1070 203 008 oilpan 6 hp 32 a vw 0501 212 974 filter 1070 303 009 sealing 1071 203 038 oilpan 6 hp 19 a audi, vw 0501 212 401 filter 1071 303 006 sealing. Table of contents transmission fundamentals bmw 7 series e38. How to service the zf 8hp transmission on a bmw f30.
How to properly refill the zf 6hp1921 transmission. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. The transmission may only be delivered with the oil type and oil amount specified in the corresponding parts list documentation see elcat, otherwise there is danger of gearbox failure. Archived from the original pdf on 4 january 2006 zf north america remanufactured transmissions and parts catalog ford truck manual transmissions pdf. Subject model all with the zf and gm automatic transmission.
If you have a zf transmission in your bmw, do not buy into bmw s lifetime fill claim. An introduction to the zf 5hp24 transmission control system fitted to the new jaguar xks bv p g whiffin b. This episode demonstrates the components and operation of the zf 8hp 8speed automatic transmission used in select chrysler, jeep, dodge, hellcat, and other brands of. In fact, the 8hp transmission is so good from a performance standpoint that it is used in the bmw m235ir race car in place of a manual, dual clutch, or sequential. Zf 5hp24 automatic transmission spare parts catalog. For over six years nizpro turbocharging has spent more time developing the zf 6hp26 6speed automatic than any other in house project during this same period.
The supports for the jack should be placed around the edge of the pan or rail. Zf 6hp19 6hp21 automatic transmission spare parts catalog type plate information the type plate is located on the main housing of the transmission. Transmission repair manuals zf 5hp24 instructions for. The transmission must be level, both foreandaft and also from sidetoside. I am very pleased with this transmission service kit. Manual transmission removal zf s542 in this video we remove the manual transmission from my 1988 f150. Please contact the nearest bmw center is a common message that you get on the screen of your bmw transmission malfunction, jaguar gearbox fault gear box failure, range rover, bentley, aston martin or rolls royce if you have a zf transmission. The 6hp19 transmission was a development of the original 6hp26, but was downgraded for less demanding applications. Workbook transmission technology transmission external zf training p a g e 1 table of content 1. This manual covers the procedure for repairing the complete transmission. The vital importance of resetting adaptation pressure values. Zf 5hp19 automatic transmission spare parts catalog table. Bmw e46 transmission service automatic 19982005 3 series.
Automatic transmission for the first time the 3 series will see a six speed automatic transmission ga6hp19z with steptronic. Most people think that because bmw and mini call their transmission fluids lifetime or extended service it. Picture of the transmission, diagram of power flow, tightening torques, transmission test, special tools, function tests, disassembly, assembly, transmission with selector mechanism and parking lock, brake f with freewheel, 1st gear, oil supply. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car.
It was very clear that the zf was a cracker transmission compared to the 4 speed auto that preceded it. Bmw e60 zf 6hp19 awd transmission service and valve body removal duration. Its actually a breakthrough for transmission performance in general as it not only provides lightningquick smooth shifts, but it also offers a wide range of potential applications. Zf 6hp26 6hp28 automatic transmission spare parts catalog 6hp26 6hp28 general transmission oil filling procedure continued oil service 6hp26 6hp28 bmw oil filler screw and m18x1. Zf 6hp19a automatic transmission spare parts catalog 6hp19a general transmission oil filling procedure continued select gears with engine idling select r and d by means of manualwinter program as far as 3rd gear hold each gear for 3 seconds and engage parking lock open filler plug on the housing transmision contains too little oil. The entire disassembly and assembly procedure is described in chronological order. Audi 95current, a4, a8, audi 97current, a6, porsche boxter 19961997 vw passat 96current this transmission is manufactured in germany by zf and carries the designation zf 5hp19 the zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup. Zf transmission service manual 5 2 transmission system 2. Zf 8hp repair manual free auto repair manuals online, no joke a free resource to get repair manuals online.
Bmw e46 zf 5hp19 auto transmission pressure regulator fix. Archive zf transmissions full workbook x5 e70 2007 20 nice find could you double check the workbook. Bmw ga8hp45z ga8hp70z automatic transmission service kit. Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties. Bmw getrag and zf gearbox comparison craigdoesdrift ep26 on this episode i have a look at the difference between the zf and the getrag bmw gearboxes. Bmw 520i e60 bmw 530i, e60 bmw 630i, e63 bmw 730ili, e65e66 bmw 318i, 320i, 325i, 328i, 330i, 335i e9x, prelci.
In position d accelerate transmission to a maximum speed of 50 km. Zf 5hp30 automatic transmission spare parts catalog table. Transmission fundamentals transmission fluid application there are numerous types of transmission fluid used in bmw transmissions. Zf automatic transmission oil pan filter kit 1087298247 and 7 liters of zf transmission fluid lifeguard 8 s671090312 3.
What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Jun 03, 2019 a5s325z zf transmission 6 nm 4 ftlb install a new drain plug in the pan and torque to one of the following values. Zf transmission swap info explaining the differences in zf transmissions, in a nutshell. Zf 6hp ford 6r60, mechatronic service this information is intended as an introduction to and service for the zf 6ford 6r60 mechatronic assembly. Visit our bmw transmission fluids and filters pages step 1. Zf 6hp19a automatic transmission spare parts catalog 6hp19a general transmission oil filling procedure continued oil service 6hp19a oil level oil drain plug m10x1 internal hexagon 5 mm tightening torque 12 nm 1. Actually fivespeed gearbox got additional friction clutches that allowed increasing the number of steps. Mechatronic solenoid kit 6hp21 6hp28 zf 1068298046. Im not exactly sure about the mileage required but if you need to come. Drive moderately p,r,n, d3 and d5 available ranges may be engaged without depressing parking brake. The transmission oil pan on this zf tapers toward the drain, so place your level on the lip of the oil pan, parallel to. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. Bmw e36 m3 328 5speed manual zf transmission for sale online.
Maybe you have knowledge that, people have search hundreds times for their favorite novels like this bmw zf 4hp22 repair manual, but end up in harmful downloads. Transmission fault zf bmw jaguar range rover land rover. In 2006, the mechatronic unit was upgraded to improve shift response. With the exception of the early transmissions 4hp2224, a4s310270r and the a5s310z all current bmw transmissions use lifetime fill transmission fluid. Transmission repair manuals zf 6hp21 instructions for.
The new zf 8hp transmission will, like its 5hp and 6hp predecessors, be used in passenger car applications with longitudinally mounted engines, and rearwheel or allwheel drive configurations. Coloured sectioned diagram 6hp19, brief description general, description of individual components, transmission control area, description of solenoid valves, pressure regulator, electronic module electronic control unit. Heres why bmw stopped making manual transmission cars heres why bmw stopped making manual. It will, therefore, be no surprise to learn that the 1st application for the 8hp will be the new bmw 7series, which will to launch in late 2008. Jamar cars ltd abstract the launch of the jaguar xk8 codenamed x1 00, also sees the launch of a brand new powertrain into jaguar vehicles. A5s325z zf transmission 6 nm 4 ftlb install a new drain plug in the pan and torque to one of the following values. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. Fully automatic control system of gearbox allowed the transmission to easily cope with the increased power of eightcylinder engines. Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Bmw 97current, 3 series e46, 5 series e39, 7 series e38. Zf transmissions full workbook archive bimmerfest bmw.
878 1363 759 905 1610 472 1595 359 1073 1370 466 174 507 225 253 247 775 1108 236 442 415 283 5 215 1499 41 73 1424 1371 262 1402 387 135